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BAKERY AND BAKED GOODS COURSE 12
In italics, I leave the parts already covered, while I use bold for the topics introduced in each new course entry.
Bread is a product made from flour (usually wheat), water, salt, and yeast. So, we’ll start by getting to know these ingredients and the functionality of their components. But most bread also incorporates other products such as enzymes, additives, fats, or other ingredients. Furthermore, these other ingredients are present in the production of other baked goods, such as cakes or cookies, so we’ll also discuss them during the course.
In addition to the ingredients, we should address some aspects of the processing. We already know that making bread requires mixing and kneading the ingredients, shaping the dough, fermenting, and baking. But it’s also possible to incorporate a sourdough starter, for example. And other products, like cakes or cookies, require different processing methods. All of these will be covered in this course. Let’s not forget the various types of bread and baked products made around the world.
So, without further delay, let’s get started.
Before anything else, we need to get to know wheat flour a little better and its functionality in making these types of products since it’s the primary ingredient. But before we talk about flour, we need to discuss its components, starting with protein, which usually receives the most attention.
- Wheat Flour
Wheat protein can form the gluten network, which gives the dough its unique characteristics.
Starch is the predominant component in flour, yet it often receives little attention, despite its significant importance.
Although we usually refer to flour quality in terms of gluten quality or the influence of gluten on dough, there are other important parameters. There are also significant defects that flour can have that are not related to gluten. In the first entry on flour quality, we’ll cover these parameters and defects, which are not always well-known.
This is undoubtedly the most visited entry on the blog.
In a new entry in the course, we’ll delve into the relationship between wheat proteins and flour quality, as well as how they adapt to various processes.
Unfortunately, conventional measurements of proteins used in other ingredients do not provide adequate information about flour’s suitability for different processes, especially in baking or other processes where the gluten network is developed. For this reason, specific analysis equipment has been developed to simulate the processes that occur during baking.
For example, there are machines that simulate kneading:
Others simulate shaping or handling of the dough:
And there are also machines that simulate the fermentation process:
All of these machines can provide valuable information, but they need to be used and understood correctly.
However, it’s also important to understand the world of flour mills, the challenges they face, and the tools they have to offer consistent quality flour.
You should also be aware that not all processes require the same type of flour, and their functionality in making cakes or cookies is different, leading to different quality requirements.
- Essential Ingredients
Now that we know more about wheat flour, let’s explore the roles of the other essential ingredients for bread and similar products. Although it might not receive much attention, water is the second most important ingredient and deserves our attention.
Salt is a fundamental ingredient in breadmaking. In addition to providing flavour and enhancing other flavours in the product, it also influences other aspects of the process and the final quality of the bread. However, we should also consider that the sodium in salt has negative health implications, and there is a trend toward reducing it. All of this is discussed in this entry.
After flour, water, and salt, it’s time to talk about the last of the essential components for making bread, yeast. This component is responsible for fermentation and has evolved significantly in the last century. Nowadays, we find various types of yeast on the market, which we should at least be familiar with.
- Important Additives and Enzymes
In addition to these ingredients, most modern baking processes use certain products that help achieve consistency or improve specific characteristics in the final product. These products, used in very small quantities but with a significant influence on the processes, are additives and enzymes. Let’s take a look at them.
We’ll start with oxidants (and reducers), which modify dough strength and its extensibility and tenacity, making it easier to handle and increasing bread volume.
Next, we’ll cover emulsifiers, which can improve tolerance at the end of fermentation (interaction with the gluten network) or reduce bread hardening during storage (interaction with starch).
Although there are other additives used in breadmaking or other baked products, we’ll cover them later because I prefer to get to bread processing as soon as possible without delay. However, we can’t ignore enzymes. Some enzymes are naturally present in flour and are crucial for proper breadmaking, but they are also added to achieve consistency. Others help improve the quality of the final product, and some can replace certain additives, such as oxidants and emulsifiers. The trend toward achieving “clean labels” has increased their use in recent years. We’ve discussed this topic in two entries.
- Breadmaking Process
Without further delay, let’s discuss the breadmaking process. As you all know, it begins with kneading, although the first phase involves mixing the ingredients. In a second phase, mechanical work is provided, and the gluten network develops. But many more things happen during kneading.
After kneading, the dough is divided to achieve a specific weight and rounding into pieces.
Following rounding, special equipment or the baker’s hands give the final shape to the pieces. But during this entire process, the dough may also undergo resting periods, either as a single dough or in the form of balls.
Once the pieces are formed, they undergo a fermentation process, during which their volume increases, among other things.
This fermentation process can be controlled by applying cold, which slows it down significantly or even stops it to restart later. This can improve bread quality or simply enhance operational efficiency, work schedules, or logistics.
After fermentation comes the baking process, responsible for transforming the dough into bread, which we’ve covered in two entries.
However, if we apply cold after fermentation or during baking, we get frozen dough and par-baked bread, which have revolutionized the baking industry since the late 20th century.
Before we conclude, let’s understand why bread and microwaves don’t get along very well.
- Other Ingredients
To create new fermented products with different flavors and textures or for other preparations like cakes or biscuits, it’s common to incorporate additional ingredients along with flour. Let’s dive into some of them.
Although demonized in some circles, sugar is almost indispensable for some preparations (alternatives also have their drawbacks), and not just for the sweetness it imparts.
But it is also interesting to know how the sugar content in these products can be reduced or eliminated.
Oils and fats can help us create products with distinct characteristics and are essential for certain preparations. We’ve discussed them in two entries.
Eggs have unique properties essential for some preparations like cakes. And we shouldn’t forget about egg-derived products.
Milk and dairy products have been traditional ingredients in pastries and confectionery, although there’s a trend toward reducing their use due to intolerance and allergen issues.
Chocolate and cocoa are ingredients that allow us to create products with a specific and appreciated flavour and colour.
- Ingredients with Nutritional Interest
There’s a certain trend toward consuming products with better nutritional properties. This trend isn’t as strong as some might think, and in most cases, consumers are not willing to sacrifice aspects like sensory quality or price. However, there are exceptions.
To achieve these types of products, ingredients containing some nutrients of interest (or that appear to have them) are often used. These ingredients can also be used to create ethnic or differentiated products. Let’s explore some of them.
First, we’ll address flours from different grains and other grains like rye, oats, hybrids, ancient wheats (e.g., spelt or kamut), as well as gluten-free flours like maize and rice.
Rye
Oat
Hybrids
Ancient Wheats
Corn Flour
Rice Flour
Lesser-Known Grains
Buckwheat
Quinoa and Amaranth
Whole Grains
Seeds
Various Types of Fiber
Sprouted Flours
Sourdough
And let’s not forget that in some countries, it’s mandatory to fortify flours with certain nutrients.
- Functional Ingredients and Other Additives
There are modified flours and products that can assist in processes or achieve special products. Additionally, there are other additives, distinct from those covered at the beginning of the course, that can aid in these processes.
Among flours, thermally treated flours are noteworthy.
And micronized flours (and their concentrates).
Similarly, the addition of gluten can be interesting in certain cases.
Among additives, hydrocolloids and gums play a significant role, with numerous applications in these types of products. We had to discuss them in two entries.
We shouldn’t forget those additives that help increase the shelf life of products, such as preservatives.
While less commonly used in Spain for breadmaking, flavourings and flavour substances are very interesting.
And we can’t finish without discussing leavening agents, gasifiers, or “baking powders,” as they’re called in many countries. In fact, this is one of the most visited entries on the blog. In this entry, we discuss those based on sodium bicarbonate and ammonium bicarbonate separately.